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IS 2041 R260 refers to a specific grade of boiler quality steel plates that conform to the Indian standard IS 2041. These plates are designed for use in boilers and pressure vessels, where high strength and good weldability are required to withstand high temperatures and pressure conditions.
Here's a breakdown of what each component means:- **IS 2041**: This is the Indian standard specification for steel plates intended for pressure vessels.- **R260**: This denotes the specific grade within the IS 2041 standard. In this context, 'R' stands for 'resilient' and '260' indicates the minimum yield strength in MPa (megapascals). In this case, IS 2041 R260 plates would have a minimum yield strength of 260 MPa.
These plates are used extensively in the fabrication of boilers, heat exchangers, pressure vessels, and other similar applications where high performance under extreme conditions is necessary.
If you're sourcing or working with boiler quality plates, ensuring they meet the specifications of IS 2041 R260 is crucial for maintaining safety and performance standards in industrial settings.

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TISCRAL plates are abrasion-resistant steel plates manufactured by Tata Steel. These plates are specifically designed to withstand high levels of abrasion and wear, making them suitable for applications where prolonged durability under harsh conditions is essential. Here’s an overview of the key features, chemical composition, mechanical properties, and typical applications of TISCRAL plates:

Key Features:

1. High Hardness: TISCRAL plates typically have a hardness ranging from 360 to 440 HBW (Brinell Hardness), providing excellent resistance to abrasion and wear.

2. Durability: Designed for extended service life under severe wear conditions, reducing maintenance costs and downtime.

3. Good Weldability: Despite their high hardness, TISCRAL plates exhibit good weldability when proper welding procedures are followed, including preheating and controlled cooling.

4. Flatness and Surface Finish: Manufactured to tight flatness and surface finish tolerances, ensuring quality fabrication and ease of installation.

5. Standards Compliance: Produced in compliance with relevant industry standards to ensure consistent quality and performance.

Chemical Composition:

The typical chemical composition of TISCRAL plates includes:

• Carbon (C): 0.20-0.30%
• Silicon (Si): 0.15-0.40%
• Manganese (Mn): 1.00-1.50%
• Phosphorus (P): ≤ 0.030%
• Sulfur (S): ≤ 0.030%
• Chromium (Cr): 0.40-0.70%
• Nickel (Ni): ≤ 0.30%

Mechanical Properties:

• Hardness: 360-440 HBW
• Tensile Strength: 1000-1250 MPa
• Yield Strength: ≥ 800 MPa
• Elongation: 16-20% (varies with thickness and specific grade)
• Impact Toughness: Tested to ensure good performance at low temperatures, often with a Charpy V-notch impact test.

Applications:

1. Mining and Quarrying: Used in equipment such as crushers, screens, feeders, and chutes subjected to severe wear and abrasion.

2. Construction Machinery: Components for bulldozers, excavators, loaders, and dump trucks operating in abrasive environments.

3. Material Handling: Chutes, hoppers, conveyor systems, and wear plates handling abrasive materials.

4. Agriculture: Plows, tillage equipment, and other agricultural machinery exposed to abrasive conditions.

5. Recycling Industry: Shredders, balers, and equipment processing recyclable materials with heavy wear.

6. Earthmoving and Excavation: Buckets, blades, and liners enduring constant abrasion.

Advantages:

• Excellent Wear Resistance: Reduces maintenance costs and downtime associated with wear and tear.

• High Strength: Maintains structural integrity under heavy loads and impacts.

• Cost Efficiency: Longer service life leads to cost savings despite the higher initial investment.

• Fabrication Flexibility: Good weldability and machinability allow for various manufacturing processes.

Considerations:

• Fabrication: Proper welding practices, including preheating and post-weld heat treatment, are crucial to ensure optimal performance and prevent cracking.

• Cost: Initial cost may be higher compared to standard steel plates, but offset by extended service life and reduced maintenance.

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Abrazo plates are a range of abrasion-resistant steel plates manufactured by Industeel, designed specifically to offer excellent resistance to wear and abrasion in harsh industrial environments. These plates are known for their high hardness, toughness, and durability, making them suitable for applications where prolonged service life and reduced maintenance are crucial. Here’s an overview of the key features, typical properties, and applications of Abrazo plates:

Key Features:

1. High Hardness: Abrazo plates typically exhibit hardness levels ranging from 360 to 550 HBW (Brinell Hardness), ensuring superior resistance to abrasion and wear.

2. Durability: Engineered for extended service life under severe wear conditions, minimizing downtime and maintenance costs.

3. Good Toughness: Despite their high hardness, Abrazo plates maintain good toughness to withstand impact forces, essential for applications in high-impact environments.

4. Weldability: Depending on the specific grade and manufacturer, Abrazo plates may offer good weldability with proper welding procedures.

Typical Properties:

• Hardness: Typically ranges from 360 HBW to 550 HBW, depending on the grade and application requirements.

• Tensile Strength: High tensile strength to support structural integrity under heavy loads and impacts.

• Yield Strength: Provides sufficient yield strength to resist deformation and maintain shape under stress.

• Elongation: Moderate to high elongation, ensuring flexibility and preventing brittle fractures.

• Impact Toughness: Tested to ensure performance under low-temperature impact conditions, critical for maintaining structural integrity.

Applications:

1. Mining and Quarrying: Used in crushers, screens, feeders, and other equipment exposed to abrasive minerals and rocks.

2. Construction Machinery: Components like buckets, bulldozer blades, and wear plates in excavators and loaders.

3. Material Handling: Chutes, conveyor systems, and feeders handling abrasive materials such as ores and aggregates.

4. Steel Production: Plates used in equipment for processing steel and handling raw materials.

5. Recycling Industry: Shredders, balers, and sorting equipment subjected to heavy wear from recyclable materials.

6. Transportation: Wear-resistant plates in dump trucks, railway cars, and shipping containers for handling abrasive goods.

Advantages:

• Extended Service Life: Reduces replacement frequency and associated downtime, enhancing overall equipment reliability.

• Cost Efficiency: Initial investment offset by savings in maintenance and operational costs over the service life of the plates.

• Reliability: Ensures continuous operation under demanding conditions, contributing to improved productivity.

• Versatility: Available in various grades and thicknesses to meet specific application needs across different industries.

Considerations:

• Fabrication: Proper welding procedures, including preheating and post-weld heat treatment, are crucial to avoid issues such as cracking and ensure optimal performance.

• Selection: Choosing the right grade and thickness based on specific wear conditions and operational requirements is essential for maximizing performance and cost-effectiveness.

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Weldox 700 steel plates belong to a high-strength structural steel grade manufactured by SSAB, a Swedish steel company renowned for its advanced steel products. Weldox 700 is part of the Weldox series, which encompasses various grades of high-strength steel plates designed for demanding structural applications in industries such as construction, transportation, mining, and manufacturing.

Here are some key features of Weldox 700 steel plates:

1. High Strength: Weldox 700 steel plates offer exceptionally high yield strength, typically around 700 MPa (megapascals), which makes them suitable for structural components subjected to heavy loads and dynamic stresses.

2. Toughness: Despite their high strength, Weldox 700 plates exhibit good toughness, allowing them to withstand impact loading and absorb energy without fracturing. This toughness property is essential for applications where structural integrity and safety are paramount.

3. Weldability: Weldox 700 steel plates are designed for ease of welding using conventional welding methods such as arc welding, MIG/MAG welding, and submerged arc welding. Proper welding procedures and techniques are recommended to ensure high-quality welds and maintain the structural integrity of welded joints.

4. Formability: These plates may possess good formability characteristics, allowing them to be cold-formed, bent, and shaped to meet specific design requirements without compromising their mechanical properties.

5. Abrasion Resistance: Depending on the application and customer requirements, Weldox 700 plates can be further processed to enhance their abrasion resistance through techniques such as quenching and tempering or surface hardening treatments.

6. Applications: Weldox 700 steel plates find extensive use in the fabrication of heavy-duty structures and components subjected to high static and dynamic loads, such as crane booms, lifting equipment, dump truck bodies, excavator buckets, and earthmoving machinery.

7. Certification and Quality Control: Weldox 700 plates are manufactured under strict quality control measures and may be certified to meet international standards such as EN 10025-6 or equivalent specifications, ensuring consistent mechanical properties and performance.

In summary, Weldox 700 steel plates offer a combination of high strength, toughness, weldability, and formability, making them well-suited for critical structural applications requiring superior performance and reliability.

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